Mossman : Deco Cylinders
Mossman Scuba is a website dedicated to the adventures of Deep Technical Diving.
Stage bottle rigging, as with every other equipment selection and Configuration
decision, needs to account for a number of risks that are present on every dive.
Some of these issues have less critical consequences, such as drag and ease of
handling. Some are potentially life threatening, such as the four methods of
entrapment that can detain a diver within a restriction:
1) Jamming, where the diver physically tries to move himself through a space,
which is too small to accommodate him.
2) Key holing, where a diver is able to pass through a
restriction in one direction but not the other, due both to the shape of the
restriction and the shape and configuration of the diver's equipment.
3) Ratcheting, where a diver is able to proceed forward
into a space, but unable to back out due to mechanical locking action of his
body and gear, and
4) Entanglement, where the diver's movement is limited
or prevented by external objects fouled on the diver's body or gear.
This text outlines a method for the selection and configuration of deco/stage
cylinders arising from critical examination of these issues, and a systemic
approach to minimizing the risks inherent in this activity.
Ideally, a stage cylinder should be neutral (or as close as possible) in the
water. This effectively precludes the use of steel cylinders as stages. By using
neutrally buoyant stages, you do not need to consider these as part of your
weighting scheme. This means that you can add or subtract stages at will
according to the dive plan, and have the ability to stage drop, donate or
jettison a cylinder at any time without regard for the impact this would
otherwise have on your buoyancy. The specific trim characteristics of
individual cylinders is quite important. Even among the available range of
aluminum cylinders, we use the Luxfer S040 and Luxfer S080 exclusively. These
have the best mass distribution and resultant swimming characteristics. A
correctly selected stage will ride tight to the diver's body, with the bottom
end higher than the neck of the cylinder. This puts it in the lee of the diver's
arm and shoulder, reducing the risk of the four problems in the list above, as
well as reducing drag. The cylinder will ride close to the diver, up and out of
the way, instead of hanging down below with the obvious consequences.
Stages are worn only on the left side. The most important reason for this is
that nothing should EVER interfere with immediate deployment of the long hose
when donating gas. Since the long hose reg is our primary (always donate from
the mouth), the hose needs to deploy freely from behind the diver's neck, across
the chest, under the light canister and up to the right post, consistently and
without obstruction. We always donate the regulator being breathed, regardless
of whether it is back gas or a stage. This ensures that the gas being donated is
appropriate for the depth, that the donated regulator is clear and functioning
properly, and that the regulator donation procedure is consistent and does not
need to be modified (enabling conditioned emergency response).
Our stages are rigged with forty-inch hoses. When in use, the hose leads from
the first stage, behind the diver's head and into a standard second stage in the
diver's mouth, which feeds from the right side. Donating this reg is exactly the
same movement as when donating the long hose. The hose length is ideal for this,
and all stage cylinders are rigged identically. Wearing stages on both sides
would entail different hose lengths, different donation procedure depending on
which side the reg was coming from, and different routing methods - all less
than optimal.
A stage cylinder on the left side is positioned with the valve orifice facing
the diver. This puts the first stage in a protected position, and leaves the
valve hand wheel to the left, where the diver can rest his hand in a natural
position, and control gas delivery manually if necessary due to regulator
failure.
Another important reason to keep all stages on the left is swimming effort.
Without getting too detailed with the physics behind the explanation - imagine a
flag flying in the wind. Despite the fact that the wind may be blowing in a
constant direction, the flag does not stand straight out, but rather flutters as
alternating vortexespass along its length. While not exactly the same principle,
a diver swimming with stages slung on either side exhibits a similar phenomenon
- one cylinder will swing slightly ahead of the other in alternating fashion,
meaning that some of the energy in the diver's kick is wasted overcoming this
tendency to yaw.
Other reasons for not wearing stages on both sides include interference with
prop wash from a scooter (DPV), interference with the light canister which is
worn on the right hip, and interference with your ability to operate anything in
front of you or between your legs, such as harness removal, weight ditching,
plugging a urine discharge fitting, or retrieval of anything on your crotch
D-ring.
Our stages (Luxfer S040 or S080) are rigged as follows:
Choke a bolt snap on a bight of braided synthetic line. Six inches from this
clip (the needed slack), tighten a stainless hose clamp on the cylinder (over
the line). This clamp should be the same distance from the break in the cylinder
(where the spherical tank neck meets the cylindrical profile of the tank wall)
as the distance between the diver's chest and hip D-rings. Thread a length of
hose (garden hose, fuel hose, whatever - just to provide a positive tactile
underwater handle) over the line, cut to the correct length to fit between the
hose clamp and the upper clip. The upper clip is tied tight to the cylinder
right at the break. Finally, the line is tied to itself, taught around the base
of the valve.
In practice, the upper clip is clipped on to the diver's left chest D-ring. This
keeps the top of the cylinder tight to the diver's body. The lower clip is then
clipped to the hip D-ring. The slack in this lower clip allows the tail end of
the cylinder to float up into its protected position, and also allows the
cylinder to ride in its natural position of least resistance when the diver is
in motion. This is especially important when carrying multiple stages in the
same position, and the closer these cylinders are to being neutrally buoyant,
the better they will ride. Typically, up to three cylinders are carried in this
position, with additional stages being towed from the upper clip only at the hip
ring. When diving with additional stages of bottom gas, one may opt to carry
these in the functional position, with deco gases being towed from the hip, and
only brought forward as necessary.
Stages are typically stacked with the highest oxygen inboard, and the lowest
(deepest) decompression gas on the outside. Note that this has absolutely
nothing to do with identification of a gas, and should NEVER be relied upon as
such. Gas identification should never be made on the basis of position. The
purpose of ordering the bottles in this fashion is to make it more convenient to
hand off used bottles to support divers to clean yourself of unnecessary gear,
and also to make it easier to jettison a bottle if you have to - stages of
bottom gas obviously are the most likely to be jettisoned for some reason.
Stage cylinders are marked with only the diver's name, and the Maximum Operating
Depth (MOD). The MOD is based on maximum PPO2 for the gas being breathed -
typically 1.6 ATA for decompression gases at 120 fsw and shallower, and 1.4 ATA
for deep decompression gas or stages of bottom gas. We use no other color
schemes, stickers, or markings of any kind. Keep it simple - the MOD is
immediately identifiable (three inch high characters on either side of the stage
bottle in a contrasting color - reflective numeral stickers are great for this)
by both the diver wearing it, and any buddy who may (should) be looking at you.
Stages are carried charged, but with the valve turned off. This prevents
unintentional gas loss due to a burping stage reg. A diver can read the SPG on a
stage reg at a glance at any time during the dive, so if a reg burps and the
pressure drops, it can be recharged with a quick on/off with the valve. By
keeping the valve off, though, you ensure that you will not accidentally
misidentify a reg and switch to the wrong gas without noticing - obviously a
much greater risk.
All stages, as with every other bottle, use a 300 bar DIN valve for the best
possible connection to the reg (resistant to o-ring extrusion, impact, etc.)
Valve handwheels are preferably the softer rubber type (such as Sherwoods) for
maximum tactility and impact resistance. Cylinders are preferably white for
maximum visibility, but in any case
must conform to the marking standards above. Also, tank boots are not used. Tank
boots create a high risk of ratcheting, as well as contributing to corrosion,
and being entirely unnecessary anyway. As with everything, keep your stages
clean and unlikely to be an entanglement risk.
To employ a stage, the diver need only identify the bottle to be switched to by
the MOD number, deploy the reg, trace with his hand from the first stage, along
the hose to the second which is then placed in the mouth, turn on the bottle and
breathe. If the stage continues to deliver gas - you are on the right gas.
Simple, hard to screw up, and clean since you don't need second stage jackets,
color coding, or any other convoluted identification scheme that includes the
regulator as an identifying factor. Taking the reg out of the equation goes a
long way to preventing misidentification accidents.
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